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EGA. Tesis

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Propuesta de un plan de mantenimiento PMO para la bomba centrífuga mcm series 178 de 15 hp 4x3 para la empresa PSC ENERGY

Cuervo Rodríguez Julián David | 2021-01-24

The objective of this research was to develop a proposal for the optimization of a maintenance plan (PMO) for a 15 hp 4x3 MCM series 178 centrifugal pump for PSC Energy, which has presented failures in its internal components, resulting in delays in the loading of fluid in tanks and vehicles located in the different fronts of field work that were operated during 2019. All technical and historical equipment management information was diagnosed and established, such as resumes, indicators, formats, failure reports and surface well test inspections. With the above information and the execution of the correct analysis methods, we were able to identify the components with the highest risk of equipment criticality, the pump components were cascaded, the failure effect modes of the most critical components were identified and analyzed through the Pareto diagram, and additionally the life cycle benefit was predicted along with the unavailability cost and ROI calculation. These activities were carried out over a period of 10 months in the facilities of the company PSC energy located in Chia Cundinamarca. During the development of the PMO methodology, the activities described in the research methodology were fulfilled, which were of great importance in the development and adequate implementation of effective maintenance actions and adequate frequencies of the asset.

Propuesta de mejora del plan de mantenimiento de la FAC para prevenir el deterioro prematuro del parque automotor por factores ambientales en zonas costeras del Atlántico y San Andrés.

Aguirre Arias, Iván Mauricio | 2021-01-23

The FAC automotive fleet of the coastal areas of the Atlantic and San Andrés has a useful life of approximately 6.5 years due to exposure to high salinity environments, which causes its parts to deteriorate and the vehicles must be scrapped. For the above, this project is proposed that aims to generate a proposal of improvement to the maintenance plan of said vehicle fleet, to prevent premature deterioration in its pieces due to environmental factors; in order to maximize its useful life and reduce costs. For this, a taxonomy study of the vehicle fleet was carried out, classifying it by typology and thus determining the degree of exposure to contact with high and low salinity areas; On the other hand, it was investigated about the different anticorrosive methods applicable to the automotive fleet exposed to these conditions and finally an improvement of the current maintenance plan was proposed, including specific activities, focused on the prevention of the acceleration of corrosion. With the above, it was evidenced that the typologies with the highest degree of exposure were pickups and motorcycles, however, and due to the current state of the entire fleet, it was proposed to apply specific maintenance activities to the 82 vehicles that comprise it, using a nonmetallic coating method and a preventive washing activities. Concluding that only 3.96% of the total replacement value of all vehicles would be invested and their useful life would increase by 50%.

Plan de aplicación del TPM para los equipos y herramientas de la planta de fabricación y ensamblaje de vehículos de Niko Racing Colombia

Bernal Forero, Wilmar Pastor | 2020

In this project, the methods of implementation of TPM (Total Productive Maintenance) are studied as a key tool to achieve an improvement in productivity and product quality in the Niko Racing company. The development of this TPM implementation plan is based on the 5S method and the 12 steps of Nakajima, emphasizing two of the pillars of the methodology, autonomous maintenance [Jishu Hozen] and focused improvements [Kobetsu Kaizen]. Most importantly, the research showed that the implementation of the TPM program is profitable by reducing maintenance costs, and insurance costs for lost profits, as well as increasing equipment availability and extending equipment life, all of which will positively impact sales in the medium term. Based on the findings, the authors propose that future research on the topic be oriented towards understanding the dimensions of cultural change involved in improving manufacturing activities, particularly in small and medium-sized enterprises (SMEs) in the metalworking sector in Latin America.

Propuesta de optimización para el mejoramiento de la gestión de inventarios caso de estudio: almacén de mantenimiento del hospital de la Universidad Nacional

Ramírez Joya, Juan Manuel | 2020

This research project proposal focuses on the study of the impact that the mismanagement has in the warehouse of the Hospital of the National University in maintenance spare parts. A physical and economic analysis of the current state of the warehouse, the location of the inputs, the quantity of inputs, the rotation of the same were carried out where it was sought to identify the most relevant factors that avoid giving a good handling of it. An interview was applied to the people most involved with the warehouse where aspects such as order, cleanliness, high costs, supplies in the state and breakdowns without justification were highlighted. Thanks to the analysis of the results, it is possible to observe the point of view of the personnel related to the warehouse in each of the questions, resulting in the proposal to implement a methodology where ABC and FIFO systems will be applied.

Desarrollo de una propuesta basada en la metodología PMO para las unidades de bombeo mecánico de extracción de crudo

Ruiz Llorente, Niyiseth | 2020

Two thirds of the wells worldwide are operated by means of Mechanical Pumping, which makes it relevant to maintain the BMU associated with the procurement and production of crude oil, this project is being developed in Field A. Approximately 692 Units were analyzed, which present a number of constant failures and breakdowns that prompted the project of a maintenance proposal based on a PMO; For the development, initially an internal consultancy was prepared and executed, so that the current situation of the maintenance department and its deviations could be known, in order to establish a maintenance methodology, and finally and taking into account the chosen strategy, define activities that guarantee the availability of equipment and the continuous progress of maintenance management.

Propuesta de mantenimiento y servicio al cliente enfocado en una empresa del sector automotriz

Perdomo Amador, Alejandro Josué | 2015

This project is based on different strategies to conventional about how good maintenance and customer service vehicles for the entire fleet in the city of Bogotá, based on the concept of maintenance where are transactions for conservation vehicles through inspections and repairs to ensure its smooth operation and reliability. It is also based is cost reduction strategies that will leverage all the resources of the organization and meeting project objectives. For cost reduction strategy in which work methods to attack all areas of the workshop involved will be proposed and at the end will point to the overall objective of the project.

Gestión de activos enfocado hacia la confiabilidad o determinación del TPEF (tiempo promedio entre fallas en equipos y/o sistemas)

Cerquera Valderrama, Cristian Javier | 2016

Implementación de un software para obtener estadísticas del estado activo de equipos de seguridad electrónica para la gestión de activos

Parra Beltrán, Ana María | 2016

In this research work are analyzed the necessary concepts for monitoring the active status of an equipment (disconnection of equipment), and the step by step for the configuration and entirely implementation of a server for monitoring equipment, accomplishing to visualize in a graphical user interface using a web application and display in real-time the disconnections. This is done in order to create a history record of equipment failures and implement the maintenance indicator (availability) that is required for electronic security.

Evaluación de variables de mantenimiento utilizando equipos de monitoreo satelital en plantas eléctricas

Porras Contreras, Fabián | 2016

This monograph provides an analysis and investigation of different issues about maintenance power generation plants, the which ones focus on the evaluation of a software that can monitor the mode of operating of power generation plants, due to the drawbacks present nowdays in its maintenance, what causes great economic loss, significant low-productivity in the Company and a major loss of reputation with customers or users of the plants. It is essential define the problems arising, in order to recognize the most important shortcomings. Then it continues with the development of the theoretical framework and the issues related, to achieve an effective evaluation of the variables which are to be monitored. Being necessary to do surveys and use tools that allow to establish the most common faults, Additional, submission a proposal with the costs of investment of the project, in which includes: spare parts prices, procedures, labour, raw material, staff training and other concepts related. Finally some recommendations are made and conclusions of feasibility for the implementation of the system of monitoring satellite of power generation plants.

Elaboración de manual de operaciones sobre el uso de sistemas de bloqueo en línea de envasado de aceites: caso empresa hidrocarburos

Ramírez Arévalo, Edwin Alexander | 2016

Taking into account that security is one of the primary factors in the companies currently, it decided focus the efforts on improving and train staff of the oil company, to have a clear focus on the importance of a good lock to equipment that can generate some risk when them are activated unexpectedly, in that way the staff will be trained to know the different devices and their respective use, with the goal to performs a lock that will be effective and not to allow that the computer will be manipulated without the consent of the technician who assure it. It has as starting point that the company not have locking systems and technicians perform the operation without realize any blocking and / or signaling, with this reference we start to working for deliver the information as complete as possible, without neglecting the regulations that governing this type of activities. The budget is delivered to the company is based on the latest equipment, which are suitable for realizes the different activities.

Propuesta de plan de mantenimiento en sistemas de aire acondicionado: caso sector automotriz

Duran Giraldo, Aduar Esneider | 2016

The air conditioning is especially important in hot climates, creating comfort in the vehicle's passengers, periodic review is also necessary to avoid health problems and reduce the risk of accidents. Through maintenance plan for air conditioning systems in vehicles it seeks to reduce failures, costly repairs, disagreements with users and efficiency losses by external factors. Environmental conditions influence the performance of air conditioning systems and therefore should be considered in the design of cooling systems and maintenance. Based on the records of various failures, periodic inspections of the maintenance plan fit and predictive techniques to anticipate premature wear and costly damage are proposed. How value-added analysis of external factors that impede optimal performance in the air conditioning system is performed. The goal is to find the most appropriate techniques to prevent moisture from the system, compensation for lost refrigerant, providing a pleasant sensation on the passengers and the range of variation in fuel consumption is minimized. Instructional optimization for maintenance aims to ensure quality and effective procedure which results in reducing labor costs also increase confidence in air conditioning systems. a protocol that aims to intervene early air conditioning equipment to a fault is established.

Análisis de la gestión de mantenimiento en una empresa del sector metalmecánico

Castillo Acosta, Camilo Andrés | 2016

In this research project an analysis to maintenance management is developed in a company in the metalworking sector. In the same one based on excellence matrix to observe maintenance assessment is established. And analyze what kind of maintenance is currently the company and according to data obtained are focused perceive whether or not the vision of the organization. As a strategy for improvement according to the detected findings suggest new TPM -based tools and RCM2 to help improve their management indicators not only maintenance area but other areas that make up the company. Based on the above, this research will contribute a strengthening in improving the measurement and control tools to focus on those weaknesses detected in actions to improve both the maintenance department and other areas involved.

Análisis de los desperdicios por mantenimiento en la empresa Industrias Ectricol S.A.S.

Prado Rodríguez, David Gerardo | 2016

Ectricol Industries is a company specialized in developing solutions for protection and control in power systems. These solutions are oriented to the construction industry, mining, energy and oil sector. Among the main products manufactured are the centers of electric power, pressurized electrical panels for explosive environments, boards for general distribution, transfer boards, control centers of motors, boards sync, cabinets meters, capacitor banks, including others. For the manufacture of different types of products are available a large production plant composed mainly for metalworking area and other assembly and assembly of equipment. In the area of metalworking are very important equipment such as CNC punching, CNC bending, MIG welding equipment and automated paint line. During this project it was evident that in Industrias Ectricol are incurred large maintenance costs due to waste presented. Therefore an analysis of the waste for maintenance in order to establish the economic impact of the most important was made, and propose action plans to mitigate or eliminate activities that are generating waste analyzed. To achieve these goals, gathering information and then analyze was performed using methodologies such as criticality analysis and segmentation waste, facilitating raise proposed solutions and the development of financial analysis. In conclusion, it was evident according to the data found in the analysis of waste in the company Ectricol SAS, which waste most generates costs and delays in the production processes of the company are dead or stops times and waits in transit repairs and spare parts.

Análisis de disponibilidad y confiabilidad de los endoscopios en el área de gastroenterología para la empresa LM Instruments S.A.

Angulo Martínez, Jorge Luis | 2016

Desarrollo de consultoría para medir la gestión de mantenimiento en Innovapor S.A.S.

Guzmán Laverde, Jorge Vicente | 2016

This paper explores the consultancy carried out through an audit in the management and maintenance of the company INNOVAPOR S.A.S, by means of the model applied in Eglobalt Technology S.A.S. using the University of Talca which lies in the quantitative assessment of the current status of maintenance This audit is intended to carry out an assessment and to publicize solutions by means of plans of action to the novelties found, also close gaps in procedures, times, spare parts, labor, etc., giving the company more opportunity for growth and profitability in the short term. The proposal to measure the within this audit were resolved different matrixes that are focused on the identification of the company, the criticality of routes of inspection, information management on computers, status of current maintenance history of maintenance costs and effectiveness of current maintenance. With these parameters evaluated were can generate graphs diagnostics that we indicate in what state is the maintenance of the company. Maintenance management through the consultancy seeks to optimize the practices of the service and the attention to the equipment installed in the company. Subsequently to be with these results can be reached to give action plans in each of the items evaluated showing their costs and impacts for staff both administrative and operational.

Propuesta de un plan de mantenimiento en distritos de riego

Mora Rodríguez, Sebastián Andrés Felipe | 2016

Análisis de falla del sistema toma de fuerza (PTO) tractor kubota M9540

Martin Ávila, Juan David | 2016

PTO (power take off) refers to the coupling system of the tractor to any instrument designed for connection such as threshers, weed cutters, forage, harvesters, mowers, balers and etc. This type of connection has presented problems on tractors M9540 of Kubota because customers of this reference have claimed by calling the call center at the headquarters of Chia-Cundinamarca in Colombia that the PTO has flaws such as it does not stop the implements that are coupled to the rear of the tractor that is connected to the PTO. Unusual noise at the time of engaging the clutches PTO at the time of the oil change when rotating. PTO shaft made a terrible noise and possible damages to operators, animal and harvest that are near the tractor due to the malfunction of the brake of the PTO. That is why an investigation on possible damage affected by the PTO system, to improve the productivity of Kubota’s tractors owners´ of the M9540 Kubota model and for the Representatives of the Brand in Colombia. Moto Mart SA, for this reason, we chose to perform an analysis based on the data acquired by the call center at Moto Mart SA Chia Cundinamarca headquarters to find possible solutions to resolve the problem.

Propuesta para la aplicación del RCM en una motobomba centrifuga IHM 15 H -7.5 TW.

Abril Bolívar, Pedro Luis | 2016

Propuesta de un plan de mantenimiento para las máquinas probadoras de inyectores de la empresa Diesel de Occidente

Ortiz Ayala, David Fernando | 2016

Desarrollo de un proceso de consultoría para medir la gestión de mantenimiento, caso equipos para estaciones de suministro de combustible y lubricantes

Serna, Yeison Camilo | 2016